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World
Innovators In Chlor-Alkali Cell Accessories
The relationship between the
founder of Prince Rubber & Plastic Co., Inc.,
Sidney W. Prince and a Hooker Chemical engineer in Niagara
Falls, NY ignited in the early 1930's with the need to develop
compounds of rubber and plastic materials that could handle
the corrosive nature of manufacturing chlorine and caustic
soda.
Prince started to develop Panacea® Compounds, which were
corrosive resistant rubber and plastic materials that could
be made into the necessary parts to manufacture these chemicals.
Gasketing, piping systems, flexible hose connectors and more
were made with these "Cure-All" materials to the
benefit of the plant's overall production.
Prince’s 80 years of advancing these materials, along
with the capability of precision fabrication, has benefited
Chlor-Alkali Plants worldwide with longer life, reliable cell
parts and piping systems. We support all the Electrolytic
Technologies of Chlor-Alkali Production and many other Chemical
processes, all over the world.
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Diaphragm
Cell Grid Covers
The Grid covers are used to protect the copper grid from corrosion
during the electrolytic process.
Mark
I & Mark ll Series
1. Grid Cover Elastomeric compound options, 1⁄4”
thick
6962 Special EPDM
6760 Special EPDM
HK-94 Grid Cover Elastomers, 1/4" thick, available compounds:
2. Bottom Seals
• 6055 Special EPDM Ribbed, Easy to Seal. Available
in 1-1/2", 2", 3" Widths
• Half Round available in 3/4" or 1/2" thick
3. No Drip Trims
• EPDM Triangles, available in 3/4" or 1/2"
PDF
Mark lll & Mark lll+ Series
1. Grid Cover Elastomer, 6962 Special EPDM, available in 3/16"
or 1/4" thick
2. Anode Post Gaskets, 6962 Special EPDM, used with 3/16"
thick base
3. F230LP, Fluoroplastic Face
4. Bottom Seal available in:
A. 6055 Special EPDM bonded
B. 6055 or 6040 special EPDM with location
Groove, and 3/4" half round bonded to the blanket for
the purpose of locating the 6055 or 6040 Seal PDF .

Diaphragm Cell Blankets
(Mark I, II, III Series)
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All Series of Mark l through Mark lll are based on Customer
preference of selection of bottom seals, compound used, and
armored with or without a fluoroplastic face. These selections
can easily be discussed with our technical sales department. |
Mark lll HB Grid Protectors

Diaphragm Cell Blankets
(Mark III HB Series) |
• The New Mark III HB Grid Protector incorporates a new Hot Bond process of laminating the Special F230LP fluoroplastic film to the Panacea® 6962 EPDM Rubber.
• The New Mark III HB Grid Cover was developed to be used with synthetic diaphragms. These synthetic diaphragms that are being used more regularly in chlor-alkali diaphragm cell are exhibiting a 3+ year service life.
• In order to best utilize this new Diaphragm technology, Prince developed an improved seal system for the cathode, cell head and anode posts in the Mark III Grid Protector. |
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Panacea®
Cell Gasketing; Top and Bottom Seals
Specially designed seal configurations
are used for the top cell cover and bottom base of the cells
to prevent cell leakage.
Diaphragm Cell Cathode Top Seals
• Panacea® Special EPDM Sponge Rubber with Special
Configurations
• Panacea® Special EPDM Rubber Long-life, Easy-to-Seal
Configurations
Diaphragm Cell Cathode
Bottom Seals
• Panacea® Special EPDM Easy-To Seal configurations,
comes in different widths, durometer’s and profiles.
Customer preference in durometer, surface sealabilty, material
and Inquire pairing of seals can easily be discussed with
our technical sales department.
Molded, Extruded & Fabricated Rubber
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Panacea® Flexible
Sleeve Connectors and Bellows
Flexible sleeve connectors are used to compensate
for the expansion and contraction
in the cell piping systems.
· Special "6962" EPDM Sleeve, for Hot, Wet
Chlorine, Hydrogen, Brine,Caustic
· Special "5170" Gum Hose Sleeve, for Brine,
Hydrogen
· Special “F230LP” Fluoroplastic Convoluted
Bellows
Rubber Hose & Tubing
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Chlorine Transfer Hose
Light weight and flexible thermoplastic
hose specifically designed to transfer chlorine. This hose
is manufactured in accordance with the Chlorine Institute
Pamphlet 6 Piping Specifications.
Assemblies are specifically designed to transfer chlorine,
bromine, sodium hydroxide, sodium hypochlorite and other corrosive
materials.
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Panacea® Brine
Tubing
UV resistant tubing used for the transfer
of brine from storage to cell.
"69" Special EPDM Tubing, from 1/2” to 6-5/8”
"51" Series Special Pure Gum Rubber
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Gaskets for Diaphragm
Cell Piping Systems
Diaphragm cell piping gaskets need to
be temperature resistant, chemical resistant and non-contaminating
to ultra-pure brine and provide long sealing life. Prince
Panacea® 6962 Special EPDM exhibits all of these characteristics,
and is used widely for hot, wet chlorine gas, ultra-pure brine,
hydrogen gas, potassium and sodium hydroxide, and catholyte
service.
6962
For purposes of utilizing 6962 stock in Electrolytic Diaphragm-type
Chlor-Alkali applications, 6962 is compounded without the
use of Calcium or Magnesium as ingredients. These types of
metals or elements are potentially injurious to fluorobased
Diaphragms; the fact that 6962 is compounded without these
ingredients, makes it a prime consideration for Gasketing
in Electrolytic Diaphragm applications.
6962 Special EPDM Peroxide Cured
Sheet
• Sheet availability - 1/16” thick x 52”
wide
• 1/8” thick x 48” wide
• 3/16” thick x 48” wide
• 1/4” thick x 48” wide
• ANSI 150# Ring Gaskets
• Available thickness - 1/16” 1/8” 3/16”
• Nominal Pipe Size 1⁄2” to 36” new
and old style
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PT70-M
• A molded gasket that has
been armored with a bonded virgin PTFE to protect the Peroxide
cured EPDM.
• Gasket has two sealing rings a primary and secondary
(Except the 1⁄2” size which has one sealing ring).
• Gasket has a compression lip at each bolt hole and
used as a 150lb. pipe flange gasket.
• Almost universal Chemical Resistance and non-contaminating
for ultra-pure applications, along with the EPDM memory giving
a long sealing life.
• Available size molded gaskets 1/2” up to 24”
ID
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Rubber
Stoppers and Stopper Gaskets
For use as Chlorine Dogleg Connections, Brine Feed Tube Connections
and Sight Glass
Tube Connections and Other Applications.
Rubber Stoppers
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P-72
Special Styrene Copolymer Thermoplastic Pipe
P-72 Special Styrene Copolymer Thermoplastic
pipe is special process piping for electrolytic cells in the
production of chlor-alkali and chlorate chemicals. P-72 is
a proprietary compound developed by Prince Rubber & Plastics
Co., Inc.
P-72 is available in:
• Pipe- in schedule 40, 80, 120 PDF
• Sheet- from 1/8” to 4”thick,
• Fittings up to 18”
• Weld Rod
Fabrications are done by CNC lathe, thermoforming, welding,
solvent welding and heat butt welding.
Chlor Alkali Diaphragm P-72
Cell Header Piping Systems
P-72: Special Styrene Copolymer Thermoplastic
pipe is used as the header pipe to transfer hot wet chlorine
gas and hydrogen gas in chlor-alkali applications. Other applications
include brine transfer and condensate.
• Double Boss
headers
• P-72 External header
• P-72 Internal
• Collars with Ring Flanges
• Custom Components
P-72 Styrene Copolymer
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Chlorine and
Hydrogen Cell Connector Pipes (Doglegs)
Custom Thermoformed Sections of P-72 pipe
are used to collect the hot wet Chlorine Gas and Hydrogen
gas from the Cell-to-Header Pipe system. This high temperature,
corrosion resistant material has great advantage over other
materials.
Available in P-72, CPVC, FRP
P-72 Styrene Copolymer
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Special Configuration
Brine Flow Control Piping
Custom pipe configurations are designed
to fit the need of feeding the brine to the cell.
Downcomer Pipe - Fabricated
from P-72 or CPVC
Brine Feed Pipe - Fabricated from P-72 or CPVC
Dip Tubes - Molded DCPD
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Caustic Funnels
and Interrupter Assemblies
Caustic Funnels collect the Caustic from
the cell spout while the Interrupter Cup breaks down the electrical
circuit in the caustic exiting the cell.
DCPD Molded Funnels
DCPD Molded Interrupter Cups
Interrupter Support Plate
Demister Pads
Adapter Bushings
- Special long life Molded DCPD Caustic
Funnels & Interrupter Assemblies are molded from DCPD
(Dicyclopentadiene) a High Temperature RIM material ( Reaction
Injection Molding).
- DCPD material has proven to outperform
Polypropylene Materials in this Chlor-Alkali Application.
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Anode Spacers
Custom diameters and lengths are formed
to fit over the anode. The purpose of the anode spacer is
to keep the Anodes separated in the cell to eliminate short
circuiting.
Available in P-72, Kynar PVDF and PVDF |
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Sealing Aids
Special Uncured EPDM Tape is available
to assist in filling gaps and warped surfaces on flange face
of the cell cover. |
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Northern Headquarters: USA
Prince
Rubber & Plastics Co., Inc.
137 Arthur Street
Buffalo, NY 14207
Tel: (716) 877-7400
Fax: (716) 877-0743
Email: contact@princerp.com
Web: www.princerp.com
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Southern Division: USA
Prince Rubber & Plastics Co., Inc.
11400 Richcroft Drive
Baton Rouge, LA 70814
Tel: (225) 272-1653
Fax: (225) 272-1938
Email: batonr@princerp.com
Web: www.princerp.com
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